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Pokayoke Counter Product List

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Mobile Poka-Yoke Counter TW-800R-MCL

Portable Poka-Yoke Counter: Mobile Poka-Yoke Counter TW-800R-MCL

The TW-800R-MCL is a counting function-equipped error-proof receiver that retains the features of the simple error-proof counter "TW-800R-SCL," which is used both domestically and internationally, while changing the power source from "AC adapter" to "battery-operated." It is compatible with a variety of tools used in work environments, enabling "error-proofing anywhere" in locations where personnel management is necessary. By linking it with the Windows-compatible application "POKAYOKE plus" via LAN, it is possible to significantly expand the functions of the TW-800R-MCL, including settings for counting work cycles, managing historical records of work achievements per task, and allowing an unlimited number of registered tasks. ■ June 14, 2023 Count function upgrade 1. Additional features in "Standalone Mode" - LAN output function for work achievement data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of new mode - Simple count mode: A mode that only counts up without making judgments (maximum count of 999 times).

  • Other work tools
  • Pokayoke Counter

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Simple Poka-Yoke Counter TW-800R-SC

Prevent work mistakes in the production process! (Poka-yoke) It is a simple receiver with a built-in counting function and wireless capabilities.

- Management of work count! - Support for various tools in work! - Poka-yoke can be started immediately! (Features) - Count management is possible. - It determines based on the count of registered work and notifies with output and a buzzer. - Up to 8 different count types can be registered for each work. - Can be used in combination with various tools such as pens, torque wrenches, pliers wrenches, stamps, and battery tools. - Can be set up easily with simple button operations.

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  • Other FA equipment
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Simple Poka-Yoke Counter TW-800R-SCL

Prevention of omissions in tool work during the production process.

The Simple Pokayoke Counter TW-800R-SCL is a simple yet highly functional receiving device with a counting feature, designed for customers who want to start implementing Pokayoke with tools immediately. With just a simple button operation, you can build a Pokayoke system (count management) with one tool (equipped with the Pokayoke transmitter "TW-800T" or "HRF-2402"). By linking it with the new product "Production Process Support Software for Pokayoke Tools POKAYOKE plus" via LAN, you can ensure work traceability. ■ June 14, 2023 - Count Function Upgrade 1. Additional Features in "Standalone Mode" - LAN output function for work performance data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of New Mode - Simple Count Mode: A mode that only counts up without making judgments (maximum count of 999 times).

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  • Other work tools
  • Pokayoke Counter

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[Pokayoke Example] Prevention of Marking Omission in Multi-Variety Production Processes

Modified the hardware to allow selection of marking frequency for up to 26 different vehicle models.

This is an introduction to a case study on tool development for preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. A construction machinery manufacturer expressed the need for a solution due to forgetting to mark with a pen on the completed vehicle assembly line for various medium-sized vehicles. They considered introducing the Check Pen S and the Simple Poka-Yoke Counter TW-800R-SCL. However, since the TW-800R-SCL could only accommodate up to 8 types of vehicles, they requested a solution that could handle more vehicle types, which we successfully implemented. [Details] - The Check Pen S was adapted to use CP-02S to match the customer's pen. - Modifications were made to the TW-800R-SCL to allow for changing the marking count for each vehicle type. - Hardware modifications were made to connect the TW-WS-02, an optional item for the TW-800R-SC, to the TW-800R-SCL. - Hardware modifications were made to allow the TW-WS-02 to select from up to 26 types of work (vehicle types). - Software modifications were made to the TW-800R-SCL to allow for selecting from up to 26 types of work. *For more details, please refer to the PDF document or feel free to contact us.

  • Other FA equipment
  • Pokayoke Counter

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